AF4O Expanded Rockmite
The
Rockmite is a super little transceiver kit put out by Small Wonders
Labs. Mine cost $29. It is very small. You can make contacts on it but
its somewhat challenging. I put out many CQ's and called many others to
no avail over a few days time.
To me the biggest shortfall to
making more frequent contacts was the power output, selectivity of the
receiver, and frequency rockbound.
My Yaesu FT-817 puts out 5
watts and i can make contacts with it fairly easy on cw. So the first
thing to soup up the Rockmite was to build an amp. The Miniboots kit is
no longer in production as a kit (at least at the time of this writing)
so i proceeded to make my own. The schematic is readily available on
the Web. It utilizes an efficient MOSFET.
Here is a summary of some tips i sent to a station in England that
inquired how i built my amp;
- Built on perf board, no special type construction
- Used the IFR510 MOSFET as the IRF510 seems to be scarce
- Tried to keep the Toroids spaced a bit (maybe 1/2 inch or so)
- The MOSFET will need a small heatsink
- Mounted some of the low profile components on the bottom of the board
to make the unit more compact
-
Used Poly capacitors and a 680pf ceramic disk capacitor in place of the
SM capacitors specified mainly because that is what i had on hand. They
seemed to work fine.
- Used a small 12v relay. The size that fits a DIP socket.
- Did the Rockmite mod using the heavier final transistor (you can find
on the Web) so more effectively drive the amp.
-
Used a 10ohm resistor in place of the 100ohm Potentiometer. This allows
for about 7 watts output at 14 volts and 5 watts at 12 volts.
- You
can move the coil turns on the toroids to peak the amp but this does
not seem to be critical. The design is fairly bulletproof IMHO.
A
picture of where i am at now with the Rockmite and Miniboots mounted on
a board. As i get time, i plan to detail this webpage and maybe add
some O Scope waveforms, etc. Also detail how the audio filter, cabinet
mounting, vxo, crystal switching, etc workout.

Oct
08. Now for the audio filter. I constructed a 4 section audio filter
from 5Z4FT's website (http://www.qsl.net/5z4ft/bpf.gif). Thanks Andrew!
From that e-place, i ordered 8000 surface mount device capacitors and
resistors. Quite a bargain for 8000
components.
After building with through hole on and off for decades, this was my
first usage of significant numbers of smd components. I used the perf
board with the little copper circles around the holes. I have not seen
anyone on the net using this for smd so i was skeptical it would even
work. Using my common sp-25 weller 25watt soldering iron. i assembled
this.
It was helpful to use a highlighter as i went along to
highlight on my schematic what i had installed. I used no placement
technique other than common sense. One thing that is easy to do is to
have solder bridges underneath the smd components, so check for shorts
with a meter as you go along. There are some good smd soldering
tutorials on the net. Obviously my neatness with the perf boards and
smd's is not picture perfect.
For the IC's & electroylic
capacitors i used through hole components. No particular reason other
than this is what i had on hand.
To my delight, this thing
worked first time i hooked it up. And it works very well. Using all 4
sections it is really narrow. Just had a qso with N9RLO. He must have
zero beated and i was able to kick in all four sections and still hear
him. It nulled everyone else out!
A few pictures below. The top
of the audio filter board, the bottom with the smd components, and the
entire setup with the qso. Amp, rockmite, and audio filter. Coming up,
vxo, rit, probably a switch to go to the skcc frequency 7055. Then
probably mounting it all neatly in an enclosure.